Month: April 2022

biomass pellet mill

Biomass pellet machine makes full utilization of straw

Migrant workers all know about straw, and a large amount of straw is produced every year. However, it is unreasonable for us to deal with it. The methods of dealing with straw are often incineration, open landfill, and random disposal.

Our environment and our life have a certain degree of impact, so how can we use straw reasonably? The following will reveal to you one by one. The biomass pellet machine makes full and reasonable utilization of straw.

The natural conditions in different parts of the country are different, the types and quantities of straw are different, and the level of social economy and industrialization is extremely unbalanced.

The comprehensive utilization of straw requires scientific and reasonable allocation to avoid unnecessary competition and imbalance in resource allocation. Straw is an important part of agricultural production. The product is an important part of the biological cycle.

The maintenance of cultivated land quality and the sustainable use of soil must depend on the return of organic matter. Excessive industrial utilization will adversely affect biological cycles and agricultural production.

However, the content of soil organic matter is restricted by natural conditions such as climate and soil, and excessive return cannot increase the content of soil organic matter more. Using biomass pellet machine is a good equipment for processing straw.

The advantages of biomass pellet machine for straw processing:

1) The straw processed by the biomass pellet mill machine becomes biomass pellet fuel. Biomass fuel can be called an excellent solution to replace fossil fuels.

2) Pellet-based biofuel is a renewable resource that can be used all over the world. Its source is wood, grass, or sawdust, and agricultural waste straw, wood chips, wood waste, etc. can be used as biofuels.

3) The pellet mechanism biomass fuel can replace the dominant position of fossil fuels such as household heating, industrial electricity consumption, etc., and it has the advantages of low cost, large capacity, and large calorific value.

The emergence of biomass pellet machine solves the problem of straw. It is a good equipment that benefits the country and the people, and it is worthy of our attention.

1. The processing flow of biomass pellet machine pellets

biomass pellet mill

Nowadays, many people know about the biomass pellet machine, but there are still many customers and friends who do not know how the biomass pellet processing process is. Today, let Richi Machinery take you to understand the biomass pellet processing process .

The processing flow of biomass pellet machine pellets: crushing – drying – pellet forming – cooling – screening – packaging – sales.

(1) Pulverization: Due to the different volumes of other raw materials such as sawdust pellets, they must be pulverized before entering the granulation chamber, which is the first process of biomass pellets.

(2) Drying: wood pellet fuel has strict requirements on the moisture content of raw materials, and the requirements for different raw materials are also different. In order to ensure continuous and stable production, the raw materials after coarse powder should be dried.

(3) Pelletizing and forming: The biomass pellet machine is the key to the complete set of equipment, which can be applied to different raw materials such as straw, corn straw, rice straw, potato straw, cotton straw, bean straw, sugarcane straw, wheat straw and so on.

(4) Cooling: When the biomass is discharged, the temperature of the pellet fuel is as high as 80~90℃, the structure is relatively loose, and it is easy to break. into the silo. The production line is equipped with a cooling fan and a cyclone separator, which can return the separated powder to the previous process for re-granulation.

(5) Screening: The cooled biomass pellet fuel is screened by a vibrating screen. It needs to be screened to screen out the scraps to ensure the quality of the pellet fuel. The screened scraps are returned to the previous process for re-granulation.

Needless to say about the following packaging and sales, which is known to everyone, the above is the detailed granulation process of the biomass pellet production line, I believe you will have a certain understanding after reading it. For more information, please visit our biomass pellet machine manufacturer.

2. Biomass pellets will continue to expand in the future

RICHI predicts that the market size of biomass pellets will continue to expand in the future, mainly based on the following considerations:

(1) After the energy-saving and environmental protection policies were released, the number of people who switched to investing in biomass pellet machines increased, and the market scale increased.

(2) Biomass pellets machine is widely used, caters to the country’s new environmental protection and energy saving policy, and is not picky about the selection of raw materials, and the cost of raw materials for various crop wastes is very cost-effective. Substitute some non-renewable energy sources while attracting and converting new users. With the promotion of applications, the market size will continue to grow.

3. Development scale and competition of biomass pellet industry

(1) At present, there are not many enterprises specializing in making pellets, and there are not many enterprises participating in the competition. The bio pellet industry is in a stage of rapid development.

(2) In recent years, the biomass pellets machine has maintained a rapid growth trend, and the future market space is vast. In 2015, the annual trial production of biomass pellet machines in China exceeded 1 million tons, and biomass pellet machines were shipped all over the country, gradually forming industrialization advantages.

Summary: The future market prospects of biomass pellet machines are still very large, and the prospects are worth looking forward to.

wood pellet mill for sale

Effective diameter and compression ratio of wood pellet mill

How to distinguish the effective diameter and compression ratio of wood pellet mill?

Now many customers cannot effectively distinguish the two concepts of effective diameter and compression ratio when they inspect the wood granulator, and even some customers who have purchased the sawdust wood pellet mill equipment still do not understand. Today, the editor will explain to you how to distinguish the effective diameter and compression ratio of the wood pellet mill.

We all know that different materials require different compression ratios. In order to distinguish the compression ratio and effective diameter of sawdust wood pellet mill, the key is to understand the concept of compression ratio and effective diameter. (Related post: wood pellet mill for sale)

Generally speaking, the effective diameter of the sawdust wood pellet mill is the effective diameter of the sawdust pellet mill machine die. even though. The diameter of the die diameter of the pellet machine is certain, but not the entire length of the die diameter is used to press the material, only the middle part of the die diameter can press the material, and both ends are release holes.

The compression ratio is simply the effective diameter of the die divided by the diameter of the die hole. For example, for an 8mm diameter die, if its effective diameter is 45mm, the compression ratio is 5.63; if the effective diameter is 30, the compression ratio is 3.75; if the effective diameter is 55mm, the compression ratio is 6.87.

Now everyone should know the difference between the compression ratio and the effective diameter. I hope that when customers inspect the sawdust wood pellet mill, they will ask the manufacturer how big the mold is for the test machine, and you will know whether the manufacturer is talking about the effective diameter or the compression ratio.

Richi Machinery is a biomass fuel wood pellet equipment manufacturer specializing in the wood pellet mills for sale, if you are interested in our wood pellet mill projects and solutions, please leave your needs and email, WhatsApp and other contact information, our sales staff will provide professional answers and corresponding product pictures, videos and quotations. (Related post: fuel pellet plant)

Wood Pellet Machine Testing For Australian Customers

1. Improve the production efficiency of wood pellet mill

(1) Choose wood pellet mill that is compatible with your own production capacity. If your actual output is 1-2 tons, try not to choose a pellet machine that produces 2-3 tons to avoid unnecessary waste.

(2) Manufacturers should choose the appropriate mold aperture according to their actual needs, because if the aperture is too small, it will cause low output and no material, which will seriously affect the production efficiency of the wood pellet mill.

(3) Control the gap between the die of the sawdust wood pellet mill and the pressing wheel. After the material is matured at high temperature, it is pressed and formed by the pressing wheel, so that the resulting pellets have good compactness and are strong and beautiful.

(4) During the production process of the sawdust wood pellet mill, the feeding should be uniform, so as to ensure the smooth operation of the machine without material blockage, uniform granulation, and improve the production efficiency and the service life of the equipment. (Related post: biomass wood pellet plant in Indonesia)

(5) Regular maintenance of wood pellet mill. Long-term friction between the mold and the pressure roller will damage the mold. Regular oil injection and cleaning can not only ensure the cleanliness of the mold, but also reduce the friction between the two, reduce costs, and improve production efficiency.

2. How to maintain the biomass wood pellet mill

wood pellet mill for sale

The biomass wood pellet mill can make corn stalks, rice husks, forage grass, branches, tree stalks, bark, cotton stalks and other raw materials into fuel or feed. It is the preferred equipment for protecting non-renewable energy and creating new environmentally friendly energy. It has appeared in all aspects of our life and has shown its own unique function. However, no matter what equipment needs to be maintained, the biomass pellet mill machine also needs maintenance when it is working. What needs to be done at this time?

(1) Once a month, regularly check the accessories of the biomass wood pellet press machine, including bolts, bearings and other moving parts of the worm gear, worm, lubricating block, etc. for flexible rotation and wear. If defects are found, they should be stopped and repaired in time;

(2) The biomass pellet machine should be used in a dry and clean room, and it should not be used in places where the atmosphere contains acids or other gases that are corrosive to the body;

(3) After the biomass wood pellet mill is used, the drum should be taken out for cleaning, and then installed to prepare for the next use;

(4) When the drum moves back and forth during work, please adjust the M10 screw on the front bearing to the proper position. If the gear shaft moves, please adjust the M10 screw behind the bearing frame to the appropriate position, adjust the clearance so that the bearing does not make noise, turn the pulley by hand, and the tightness is appropriate. Too tight or too loose can cause damage to the wood pellet mill;

(5) If the biomass wood pellet mill is out of use for a long time, the whole body of the machine must be wiped clean, and the smooth surface of the machine parts should be coated with anti-rust oil and covered with a cloth.

3. Advantages of sawdust wood pellet mill

In the energy industry, traditional energy sources such as coal and natural gas are limited and not environmentally friendly, while biomass energy not only has a wide range of raw materials, but also can be recycled. Agricultural waste, forestry waste, household waste, etc. can be used as raw materials, and the burned ash can also be used as potash fertilizer to supplement crops, which is very “promising”.

The sawdust wood pellet granulator has a wide adaptability to the moisture content of the raw materials. Therefore, most raw materials can be directly used for granulation without drying, and the temperature rise after molding is only 10-15℃.

The drying and cooling operations are eliminated, the overall system energy consumption is greatly reduced, and the equipment wear and tear is also greatly reduced. The biomass pellet fuel produced by this wood pellet mill machine has a large proportion, high calorific value, and is resistant to combustion, which can replace traditional energy.

In addition to ordinary household use, biomass energy can also be widely used in commercial and industrial fields. my country’s sawdust wood granulator equipment manufacturers have gradually shifted from price competition to competition in product performance, quality and service quality.

In order to achieve ideal power generation output and sustainable income, sawdust wood pellet mills manufacturers have also begun to pay more attention to engineering construction quality and power station operation and maintenance management.

When we use it, we should check whether the power supply of the wood pellet mill is in good contact. This is not only for the sawdust pellet machine itself, but also to ensure the personal safety of the operator, so we must pay great attention to it.

RICHI MACHINERY has been established for more than 25 years, specializing in wood pellet mill for sale, and the development and production of single/complete pellet production lines such as animal feed, biomass fuel, wood waste, grass, straw, organic fertilizer, etc., and provide design and services for EPC/Turnkey projects!

If you want to know more about wood pellet mill for sale Romania, wood pellet mill for sale United States, wood pellet mill for sale South Korea, wood pellet mill for sale Indonesia, wood pellet mill for sale Japan, wood pellet mill for sale Thailand, wood pellet mill for sale Netherlands, please contact Richi Machinery for details.